Created
October 15, 2020 08:13
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Relay circuit design & spec for domestic electrical heating | |
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I have multiple Tado Smart Thermostats, model RU01, and multiple rooms with electrical underfloor heating. I require a power-switching circuit for the heating. | |
The heating in the largest room has a resistance of ~14 ohms and should run at 230VAC (I'm in the UK). All other rooms have higher resistance. This is a purely resistive load. | |
Tado do not provide great datasheets, but they have three pins for simple NO/NC/COM. I found a downloadable user guide at http://www.free-instruction-manuals.com/pdf/pa_1184164.pdf which states: | |
- Relay: max. 240V AC 6(4)A / max. 36V DC 6(4)A | |
Obviously, I want to stay well under that! | |
Switching will not occur more often than every few minutes. (There is no PWM.) | |
I initially installed the system with SSR-25AA relays. The relays got unacceptably hot, and I have blown up two thermostats. I used a naive "design" where I ran mains voltage through the Tado relay on the input side. | |
Brief: | |
- Design a circuit to be powered from 240VAC, using only components available in the UK (e.g. from https://uk.farnell.com or https://uk.rs-online.com or amazon) with less than a week lead time | |
- Provide a complete parts list | |
- Parts cost not to exceed £50 per thermostat - I hope it will be a lot less than that! | |
- Maximum power to be dissipated by circuitry, per thermostat: 5W, but ideally under 1W | |
- Designs including a DC PSU for the input side are fine, as long as the components are on the parts list | |
- Please state whether you can provide a design that offers: | |
- No audible solenoid clicking | |
- Entire design fits within a single pattress box (70 x 70 x 45 mm) | |
Deliverables: | |
- Circuit diagram | |
- List of parts by mfr part code and/or link to component on retailer website | |
I will need to know what license you offer the intellectual property under. I will not be doing commercial development, but I may wish to share the design. |
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